Material Composition
ABS is copolymerized by three monomers
Acrylonitrile (A): imparts good chemical resistance and heat resistance;
Butadiene (B): provides toughness and impact resistance;
Styrene (S): enhances rigidity and gloss.
Through the changes in the proportions of the three, injection molding ABS has good mechanical strength, dimensional stability, and processing fluidity, making it an ideal material for structural parts and exterior parts.
Common ABS grades
The ABS materials we use come from well-known brands such as LG, SABIC, Chimei, Taiwan Formosa Chemicals, Bayer, etc., including but not limited to:
CHIMEI PA-757: General high-gloss type
LG HI121H: High impact resistance type
SABIC MG47F: Anti-UV type
Taiwan Formosa Chemicals AG-15E1: Enhanced flame retardant type
ABS+PC alloy material: high temperature/impact resistant applications
All raw materials comply with environmental and safety certifications such as RoHS, REACH, and UL94.
Advantages of Injection Molding ABS Parts
Excellent comprehensive mechanical properties of StrongD ABS injection molding parts
ABS has both rigidity and toughness, good impact resistance and durability, and can be used for a long time under medium load.
01
Beautiful surface and easy to color
ABS has a high surface gloss and can be directly subjected to surface treatment processes such as spray painting and silk screen printing. It is suitable for decorative parts and panel parts.
02
Excellent processing performance
ABS has a low melting point and good fluidity, which is suitable for rapid injection molding, greatly reducing the difficulty and cycle of processing.
03
Environmentally friendly and non-toxic
ABS does not contain heavy metals, is environmentally friendly and non-toxic, and is widely used in baby products and medical equipment housings.
04
Good thermal stability
ABS has a temperature resistance of up to 85~100°C, which can be further increased to above 120°C after modification.
05
Manufacturing process of Injection molding ABS
Product design stage
Receive 2D/3D drawings (STEP, IGS, DWG, PDF, etc.) provided by customers
Perform DFM manufacture ability assessment: including draft angle, wall thickness uniformity, rib position design, etc.
Provide structural optimization suggestions to ensure that the design is suitable for injection molding.
Mold manufacturing
Use high-quality mold steel (S136, 718, NAK80, P20, etc.)
CNC + EDM processing to ensure mold accuracy and durability
Standard mold frame, support fast mold change and multi-cavity design
Reasonably match hot runner/cold runner design according to product and output
Injection molding
Use fully automatic injection molding machines (50T~500T), covering small to medium and large injection molded parts
Control temperature, pressure and holding time to achieve stable output of high-quality injection molded parts
Can perform special processes such as two-color injection molding, insert injection molding and transparent injection molding
Customization Capability
We provide customers with highly flexible customization services:
Appearance customization
Support customized colors (Pantone color numbers)
Surface treatment: spray painting, electroplating, UV, rubber oil, polishing
Structural customization
Support special structural designs such as metal inserts, transparent inserts, and rubber encapsulation
Multi-cavity molds and combination molds meet the needs of fast switching between different products
Quantity customization
Support small batch rapid proofing, and can also support mass production to support million-level delivery
Brand customization
Logo engraving, electroprinting, laser engraving and other personalized logos can be integrated into the mold
Design product appearance with corporate VI to achieve exclusive plastic shell
Logistics Packaging and Delivery
Safe Packaging Method
Single piece anti-scratch packaging: anti-static bag + pearl cotton protection
Bulk packaging: customized partition cartons/plastic turnover boxes according to structural design
Heavy parts: customized wooden box transportation, internal buffer support structure
Shipping Method
Overseas: Support DHL, UPS, FedEx express, and can also be exported by sea
Labels can be attached as required (such as SN code, customer barcode, assembly position mark, etc.)
FAQ
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