The Sheet Metal Bending Manufacturer!

 

Our goal is to become your true partner in the field of 3D printing China. ShenZhen Strongd Model Technology Co.,Ltd. is a factory specializing in prototype fabrication, batch CNC machining&turning, injection molding,vacuum casting,and sheet metal bending. We have a skilled engineering team dedicated to refining every stage, from product development and process improvement to production oversight, ensuring every product delivered meets rigorous quality and performance standards. The price is competitive and the product is quality-assured, which is a good choice for your long-term cooperation.

 

 
  • Sheet Metal Bending Stainless Steel Building Bracket
    Products Description Sheet Metal Bending Stainless Steel Building Brackets, crafted through precision fabrication, are widely used in building structures, industrial equipment installation,
  • Customized Metal Stamping Parts
    Metal stamping is a core process in the field of metalworking. At its heart, it involves applying pressure via mechanical equipment (presses) and dies to metal sheets, strips, or similar materials.
  • Custom Sheet Metal Fabrication Powder Coating
    In the field of metalworking, sheet metal products are widely used across various industries due to their lightweight nature, high strength, and ease of forming. Powder coating, as a core surface
  • Sheet Metal Fabrication Of Electronic Enclosure
    Sheet metal fabrication of electronic enclosures leverages metal materials and specialized processing techniques to demonstrate significant advantages in structural strength, machining precision, and
  • Sheet Metal Stamping Bending
    Sheet metal stamping bending is a cold forming process that uses a CNC punching machine (nominal force 25-300T) and a bending machine (accuracy ± 0.05mm) to process metal sheets (thickness 0.5-12mm)
  • Sheet Metal Bending Stainless Steel for Case
    In modern manufacturing and industrial design, sheet metal bending stainless steel for case has become an indispensable and important part of various electronic equipment, mechanical equipment and
  • Sheet Metal Cutting and Bending
    In the machinery manufacturing and structural component customization industries, sheet metal cutting and bending is one of the fundamental processes for shaping product structures. Through advanced
  • Carbon Steel Sheet Metal
    Carbon steel sheet metal fabrication refers to manufacturing custom automotive components through laser cutting, CNC bending, and robotic welding. Strongd serves global clients, producing chassis
  • Sheet Metal Fabrication
    Sheet metal fabrication is one of the most important customized processing methods, known for its high speed and precision. It is widely used in component manufacturing, structural part
  • Bending Laser Cutting
    Bending laser cutting is an advanced sheet metal fabrication technology that integrates precision laser cutting with metal bending processes. It utilizes a high-energy laser beam to rapidly cut metal
  • Stainless Steel Sheet Metal Processing
    Stainless steel sheet metal processing is a comprehensive manufacturing process that uses shearing, stamping, bending, welding, laser cutting and other processes to process stainless steel sheets
  • Bend Sheet Metal
    Bend Sheet Metal is a precision manufacturing process that uses CNC bending machines to deform metal sheets to form specific angles and geometric shapes. It is suitable for materials such as steel
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Why choose us

Our certifications

Our products meet ISO9001 and IATF 16949 certifications.

 

Production equipment

We have advanced production equipment, including 80 CNC machines, 70 injection molding machines, 12 sheet metal bending machines, and 8 3D printers.

Product market

Our products are well-received and exported to countries and regions such as the United States, Switzerland, France, the United Kingdom, Australia, and Italy.

 

Our services

Our team of experts will recommend the most suitable products according to customer needs and provide detailed consultation, we ensure timely delivery and provide installation guidance, and we provide long-term service support.

 

 
Advantages of Sheet Metal Bending
 
01/

Accuracy: Programmed laser cutters and CNC bending machines with high-quality software, as well as top-notch equipment, can produce accurate bends.

02/

No tooling investment: The laser cutting and sheet metal bending processes don't require specialised tooling, as common tools usually can produce the desired bends. This means limited tooling investment.

03/

Speed of manufacture: Sheet metal parts can be produced fast, enabling big quantities of components to be produced in a short space of time.

04/

Fewer parts required: Making a workpiece from one piece of material instead of multiple, through the use of joints, reduces time, errors, complexity, and failure points.

05/

Less weight: There is a complex range of bends available. Strength can be achieved without the need for too much material. This reduces weight, which is an advantage for every step in the supply chain.

06/

Lower costs: CNC cutting, laser cutting and bending cut down on the manual labour required, and parts can therefore be made by less-skilled workers, leading to lower-end costs.

 

Metals Used in Sheet Metal Bending
 

Steel
Steel is a very versatile metal that consists of iron and carbon. Steel is economical and has great strength and durability. There are a range of different steels that can be bent including mild steel and stainless steel. Mild steel is easily bent and used widely, including in a range of automotive applications.

 

Aluminum
Aluminum is a lightweight and cost-effective metal used in the aerospace, electronics, and automotive industries. Aluminum is easy to fabricate and benefits from a high strength-to-weight ratio and high corrosion resistance.

 

Copper
Copper is a soft metal that allows it to be easily bent and formed. It is also highly conductive, making it perfect for electrical applications. Copper is also naturally antimicrobial and recyclable.

Stainless Steel Metal Robot Parts

 

CNC Brass Milling Parts

Brass
Brass is an alloy consisting of zinc and copper. Brass is used a lot in sheet metal bending because of its aesthetic appeal and ease of fabrication. Because of its aesthetic appeal, it is used in decorative applications including: Home hardware, architecture, and instruments. Brass benefits from high machinability, low friction, and corrosion resistance.

 

Stainless steel
Stainless steel, like regular mild steel, is made of iron and carbon, but with the addition of chromium and nickel. Due to the extra chromium and nickel, stainless steel is also harder and work hardens as it bends. This means that stainless steel usually requires a press brake rather than bending by hand. Stainless steel, which uses chromium to protect against degradation, is used in medical and food processing equipment.

 

Galvanized steel
Galvanized steel, like stainless steel, is highly corrosion-resistant. This is because galvanized steel has a zinc coating. In addition to having an improved service life, galvanized steel components are lower cost than other forms of corrosion-protected steel.

 

6 Sheet Metal Bending Methods
 

Method #1 V-bending

V-bending is the most common sheet metal bending method. As its name implies, the v-bending method employs a v-shaped die and a punch to bend metals at desired angles. The v-shaped punch forces the sheet metal workpiece into the “v-shaped” groove in the die, forming sheet metals with different bend angles. For example, you can achieve acute, obtuse, or 90° bend angles, depending on the v-shaped punch and die angle.

Method #2 Air Bending

Air bending is quite similar to the V-bending method: it relies on v-shaped punch and die to bend sheet metals. However, unlike the conventional v-bending process, the punch in the air bending method does not force the sheet into the bottom of the cavity. Instead, it leaves space (or air) underneath the sheet, allowing more bend angle control than conventional v-bending.

Method #3 Bottoming

Bottoming (or bottom bending) is a type of v-bending that also solves the springback challenge. It involves deforming the sheet metal in the bend region by applying additional force through the tip of the punch after completion of bending.

Method #4 Wipe Bending

In the wipe bending method, the sheet metal is held against a wipe die by a pressure pad. The punch then forces against the edge of the sheet that extends beyond the die and pressure pad, causing it to bend over the end of the die.

Method #5 Roll Bending

The roll bending method allows you to bend sheet metals into rolls, tubes, cones, or curved shapes. This unique sheet metal forming process uses sets of rollers that feed (and bend) the metal stock to the desired curvature.

Method #6 Rotary Draw Bending

In rotary draw bending, the sheet metal is clamped to a rotating die and drawn around the die to form a geometry whose radius matches the desired bend radius. This method often employs an internal supporting mandrel to prevent wrinkling on the wall of the bent sheet metal.

 

Logistics Packaging and Delivery Guarantee

Packaging Method

Single piece foam wrap + bubble bag to avoid scratches and collisions Similar products are packed in boxes and labeled to indicate size/purpose Large parts are packed in customized wooden boxes or pallets to prevent shock and moisture

Shipping Service

Provide EXW, FOB, DDP and other trading methods
Support domestic dedicated lines, international express (DHL/UPS), full container shipments Batch shipments and supporting assembly and transportation services can be provided

Shipping Information

Including packing list, invoice, quality inspection report, material certification, etc. Customers can choose electronic delivery methods for easy archiving

 

Applications of Sheet Metal Bending

 

 

Sheet Metal Fabrication: Involves bending sheet metal using universal dies and a press brake. This method offers precise control over bend angles and lengths.


Press Operations: Utilizes dedicated dies and a press machine to shape metal components. Common products include kitchenware, metal sieves, and badge pins.


Roll Forming: Shapes metal sheets by passing them through alternating sets of three rolls, producing large-radius curves. This process is used in manufacturing large cylindrical structures.


Tank Manufacturing: Fabricates tanks, ducts, and support structures.

 

Minimum Bend Radii
1

16 Gauge Mild Steel

Minimum inside bend radius equals material thickness. (0.060")

2

14 Gauge Mild Steel

Minimum inside bend radius is 1.5 x thickness. (0.105")

3

12 Gauge Mild Steel

Minimum inside bend radius is 2 x thickness. (0.250")

4

1/4" Mild Steel

Minimum inside bend radius is 2.5 x thickness. (0.625")

 

FAQ

Q: What is the best sheet metal bending method?

A: Determining the best sheet metal bending method can be challenging, as each technique is designed to serve specific purposes and produce different shapes. For instance, air bending is versatile and suitable for various materials, making it ideal for general applications. On the other hand, bottoming offers greater precision and is preferred when tight tolerances are required. Roll bending is often used for creating large-radius curves, such as in the manufacturing of cylindrical parts. Therefore, the ideal bending method depends on the material's intended use and the specific shape required.

Q: Is sheet metal easy to bend?

A: Bending steel plates can be a little tricky. However, with a pure understanding of the process, it is very easy. You have to understand the methods to use and the tools available. You can go over the article to get acquainted with the process.

Q: What are a few rules for bending sheet metal?

A: Maintaining a tolerance of +1° for bend angles is important to ensure accurate manufacturing of sheet metal parts. Additionally, notch to bend distance, the length of the threads should always exceed the sheet metal thickness. Consistency is using the same radius for all essential angles. Furthermore, for optimal results, the flange length should be four times their width.

Q: What is the easiest way to bend light sheet metals?

A: Hand manipulation: Apply controlled pressure to bend metal pieces.
Use of specialized tools: Secure the material in a vice and carefully bend the piece to achieve precise angles.
Precision: Use pliers to bend small metals accurately.

Q: What is the sequence of bending sheet metal?

A: The bending process for the metal sheet focuses primarily on one short and one long side. It is more efficient to start by bending the long and short sides when all four faces are bent. This approach is commonly utilized for the processing and bending punching process.

Q: What materials are suitable for sheet metal bending processes?

A: Carbon steel is a popular and reliable choice for this application. However, low carbon steel, mild steel, annealed alloy steel, cold and hot rolled steel are also suitable for sheet metal bending.

As one of the leading sheet metal bending manufacturers and suppliers in China, we warmly welcome you to buy high-grade sheet metal bending made in China here from our factory. All customized products are with high quality and competitive price.

Bending Laser Cutting, sheet metal, sheet metal bending
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