Plastic Injection Molded Parts

Plastic Injection Molded Parts
Details:
Plastic injection molded parts refer to manufacturing high-volume plastic components through injection molding technology. Strongd serves automotive, consumer electronics, and medical industries, producing interior trims, connectors, housings, covers, and structural components. From prototype tooling to mass production, we deliver end-to-end solutions.
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Description
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1

Plastic injection molded parts refer to manufacturing high-volume plastic components through injection molding technology. Strongd serves automotive, consumer electronics, and medical industries, producing interior trims, connectors, housings, covers, and structural components. From prototype tooling to mass production, we deliver end-to-end solutions.

 

Advantages

High Efficiency & Cost-Effectiveness

Cycle time: 15–60 seconds per part

Annual capacity: 1M+ parts per mold

Unit cost reduction: Up to 70% vs. CNC machining at scale

 

Complex Geometry & Consistency

Tolerance: ±0.05mm (ISO 20457)

Wall thickness: 0.5–5mm achievable

Repeatability: >99.5% part-to-part consistency

 

Material Versatility Process 100+ engineering plastics

Automotive: ABS, PC/ABS, PP-GF30

High-heat: PEEK, PEI (up to 220°C)

Flexible: TPE, TPU (Shore 60A–90A)

 

 

Applications

Prototype molds validate designs before production. Key automotive uses include

Interiors: Dashboard panels, air vent grilles

Electronics: Sensor housings, connector bodies

Underhood: Fluid reservoirs, cable clips

Exteriors: Mirror housings, emblem badges

Surface Treatment Enhanced functionality and aesthetics

Texture: VDI 3400 (leather/grain patterns)

Plating: Chrome finish for trim parts

Painting: Class-A automotive finishes (Pantone matched)

Laser etching: Part numbers/branding

IMD/IMF: In-mold decoration for graphics

Why Choose Strongd?

 

Our IATF 16949-certified team combines 20+ years of mold design expertise with 80+ Toshiba/Arburg presses (50–3000T). We optimize designs for manufacturability (DFM), provide mold flow analysis, and ensure zero-defect production with automated QC. 85% clients reorder within 6 months.

Production Process

 

 
 

Design & Mold Engineering

Review 3D files (STEP, IGES)

DFM report within 24 hours

 
 

Mold Fabrication

Mold base: LKM standard (P20/H13 steel)

Cavities: 1–128 cavities (hardened to HRC 52–56)

Lead time: 20–45 days

 
 

Material Preparation

Pre-dry resins (dehumidifying hoppers)

Color masterbatch blending

 
 

Injection Molding

Clamping force: 50–3000 tons

Parameters: Temp/pressure monitoring (±1%)

 
 

Automated Post-Processing

Robot de-gating & trimming

Ultrasonic welding for assemblies

 
 

Quality Control

CMM inspection of first/last shots

CTQ dimension checks every 500 shots

 
 

Surface Treatment

Apply secondary processes

 
 

Packaging

Custom ESD/anti-scratch packaging

Palletizing for bulk shipments

FAQ

 

Q1: How much for a prototype mold?

A1: $3,000–15,000 (soft steel, 1–4 cavities), credited to production tooling.

Q2: Minimum order quantity (MOQ)?

A2: 500–1,000pcs for new molds; no MOQ for existing tools.

Q3: Can you handle overmolding?

A3: Yes – 2K/insert molding for TPE-sealed components.

Q4: What's your tool lifespan?

A4: 500K+ shots (hardened steel molds with maintenance).

Q5: How to ensure color consistency?

A5: Spectrophotometer checks every 4 hours (ΔE<0.5).

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